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Board-to-Wire Connector — Crimping Method

2026,03,17
In the installation of board-to-wire connectors, the crimping process is a critical step in ensuring reliable electrical connections, directly affecting long-term performance and failure rates. Proper crimping requires the use of dedicated crimping tools, such as crimping pliers. First, strip the wire insulation to an appropriate length, then accurately insert the conductor into the terminal barrel.

When applying uniform pressure, refer to the IPC/WHMA-A-620 standard and control the crimping force within the range of 20–50 N to prevent terminal deformation or insulation damage. In practical operation, ensure full contact between the conductor and the terminal. After crimping, check the terminal for firmness, making sure there is no looseness or misalignment.

SH75004

This process emphasizes precise crimping force control and proper terminal handling techniques, laying a solid foundation for subsequent installation steps while reducing the risk of poor contact.

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