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Optimization of Board-to-Board Connector Mating Cycle Life Testing

2026,03,14
In the reliability evaluation of board-to-board connectors, mating cycle life testing is a critical process that directly affects the long-term performance of the product. To optimize the testing method, high-precision automated testing equipment should be used to ensure repeatability and consistency in each mating and unmating action. For example, a standardized insertion and withdrawal force tester can be employed to simulate real operating conditions.
SH20002-SAN

In addition, setting appropriate test parameters is essential, including insertion/withdrawal speed, stroke distance, and the number of cycles. According to industry standards such as IEC 60512, it is recommended to perform more than 5,000 cycles to comprehensively verify durability. At the same time, introducing a real-time data monitoring system to analyze changes in the insertion force curve can help promptly identify abnormal wear or force degradation.

This optimized strategy not only improves testing efficiency but also enhances the credibility of the results, laying a solid foundation for subsequent measures to address insertion force attenuation.

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